Glass bottles & containers at a cost effective price

The Jebel Ali Container Glass Factory is a modern glass container manufacturing plant located at Jebel Ali Free Zone, Dubai, United Arab Emirates.

It has one recuperative glass-melting furnace with a capacity of 320t per day, supported by two state of the art advance IS glass forming machines (each 12 sections-triple gob) from Emhart. The IS machines are capable of producing approximately 1.2 million soda lime glass bottles per day. The plant produces mainly flint (clear) and emerald green glass containers.

The batch process is fully automatic and controlled by a computerised system supplied by Zippe, Germany therefore the raw materials composition and levels are maintained at optimum consistency.

 

 

The Jebel Ali Container Glass Factory is a modern glass container manufacturing plant located in the United Arab Emirates. Its IS machines are capable ofproducing approximately 1.2 million soda lime glass bottles per day.

ENSURING THE QUALITY OF GLASS CONTAINERS

 

An on-line hot end and cold end coating is applied to strengthen and minimise the abrasion of the glass containers. Quality and consistency of the products are of prime importance. To ensure a high degree of both, the plant has been equipped with on-line base scanners, total inspection machines and squeeze testers along with major laboratory equipment like pressure, vertical, impact and thermal shock testers, coating meters, atomic absorption analysers and

spectro photometers.

In addition, a fully integrated data system, which updates itself every 30 seconds, ensures the achievement of the desired quality standard on continuous basis. A team of highly qualified professionals with extensive experience and proven expertise conduct round the clock inspection of every stage of production.

 

The decorating section consists of two on-line ACL decorating machines (ceramic colour printing) supplied by Strutz, USA. These facilities have a capacity to decorate 320,000 bottles per day. The bottle labelling section consists of two high-speed fully automatic on-line labelling machines (polystyrene foam label) from Trine, USA. They are capable of labelling 1.2 million bottles per day.Two fully automatic and computerized bulk palletising machines from Emmeti, Italy and one shrink-wrapping machine from MSK, Germany provide the on line packing of glass containers on International Standard pallet sizes. A full-fledged workshop provides mould fabrication and machine maintenance facilities.

 

 

ISO 9001 Certification for total operations was obtained in 1999. SPC (Statistical Process Control) is implemented to further enhance the control procedures.

High quality standards and adherence to strict customer satisfaction measures have earned valuable customers at home, regionally and overseas markets such as the Far East, South Asia and Australia.

Major international clients include:

  Pepsi Cola: Middle East, Egypt, Pakistan

  Coca-Cola: Middle East, Indonesia

  Canada Dry: Middle East

  Maaza: Middle East

  R.C.Cola: Middle East

  Lion Nathan: Australia

  UFC - Heinz: Philippines, Indonesia and Singapore

The plant has been approved by the South African Breweries, South Africa, and Master Foods, Australia thereby opening a new door for the supply of glass bottles to these markets in the near future.

As the plant is only few hundred meters away from the seaport and the Arabian Gulf is well connected with all major seaports throughout the globe, a further advantage to be exploited is exporting products to any part of the world. A well-trained logistics team handles various modes of shipments for timely distribution. In addition, a fully covered 10,000m2 warehouse ensures dust free finished products for our valued clients.